California Go-Ped Service Manual

Patmont Motor Werks Introduction i Introduction This manual is divided into seven sections, which cover specific Go-Ped® Models, gas and elect

Service Manual Section 1 Strato – GSR25 Models 1-7 1.6 Parts Listing – X25 Ped (Rev 02-04)Item Part No. Description Qty 1. 1061 Reflect

Section 1 Strato – GSR25 Models Service Manual 1-8 1.7 Sport S25 Illustration

Service Manual Section 1 Strato – GSR25 Models 1-9 1.8 Parts Listing – Sport S25 (Rev 02-04)Item Part No. Description Qty 1. 1061 Refl

Section 1 Strato – GSR25 Models Service Manual 1-10 1.9 GZ25N23 Engine Parts Illustration

Service Manual Section 1 Strato – GSR25 Models 1-11 1.10 Parts Listing – GZ25N23 Engine Item Part No. Description Qty 1. 3020 Bearing S

Section 1 Strato – GSR25 Models Service Manual 1-12 1.11 Disassembly and Reassembly IMPORTANT: The Warranty card must be completely filled o

Service Manual Section 1 Strato – GSR25 Models 1-13 9. Install the Fork Nut. 10. Adjust the Fork Nut so there is no play in the bearings. Do

Section 1 Strato – GSR25 Models Service Manual 1-14 3. Now pivot the Fender/Gas tank assy forward 4. Remove the Throttle cable from the Car

Service Manual Section 1 Strato – GSR25 Models 1-15 1.11.6 Replacing the Wheels because of Tire Wear IMPORTANT: If the tires wear down to the

Section 1 Strato – GSR25 Models Service Manual 1-16 1. Inspect the clearance between the engine mounting bolt and rear tire (Older Geo Sport

Introduction Patmont Motor Werks ii Workshop Procedures Detailed descriptions of standard workshop procedures, safety principles and service

Service Manual Section 1 Strato – GSR25 Models 1-17 1.12 Frequently Asked Questions IMPORTANT: The Warranty card must be completely filled o

Section 1 Strato – GSR25 Models Service Manual 1-18 started) 5. Finally, place the tire on the ground and jump on the tire to force it comple

Service Manual Section 1 Strato – GSR25 Models 1-19 1.12.1 S25 Flat Rate Schedule Remove and Replace Time Engine ½ hr Engine Top End

Service Manual Section 2 ESR750 & ESR750Ex 2-1SECTION 2: ESR 750 ELECT

Service Manual Section 2 ESR750 & ESR750Ex 2-2To remove the motor from

Service Manual Section 2 ESR750 & ESR750Ex 2-3Once the motor is remove

Service Manual Section 2 ESR750 & ESR750Ex 2-4 Brush Spring Brushe

Service Manual Section 2 ESR750 & ESR750Ex 2-5>>As the motor spi

Service Manual Section 2 ESR750 & ESR750Ex 2-6- Put the Armature throu

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1 Strato charged ModelsGZ25N14 Engine 2 ESR 750 ESR750Ex 3 Super X-Ped Super Bigfoot G230RC Engine 4 Sport Bigfoot X-Ped Liquimatic G23LH En

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Service Manual Section 2.2 – ESR750 Revised on 11/3/2005 2-10Item Part # Description Qty- - - - 4 1028 Front fork bearing kit, 2 bearings, 2 c

Service Manual Section 2.2 – ESR750 Revised on 11/3/2005 2-1179 6107R 6107 Battery Pan; ESR750 and EX, not Sport. Red or Black 1 80 6120C Foam P

Service Manual Section 2 ESR750 & ESR750Ex 2-12 Problem A

Service Manual Section 2 ESR750 & ESR750Ex 2-13 Problem A

Service Manual Section 2 ESR750 & ESR750Ex 2-14Problem Acti

Service Manual Section 3 Super Models 3-1 SECTION 3. SUPER MODELS 3.1 SUPER MODELS There are two scooters in the Super line, The Super X-P

Section 3 Super Models Service Manual 3-2 3.1.1 Super X-Ped Illustration

Service Manual Section 3 Super Models 3-3 3.1.2 Parts Listing – Super X-Ped (Rev 02-03) Item Part No. Description Qty 1. 1061 Reflecti

Service Manual Section 1 Strato – GSR25 Models 1-1 SECTION 1. STRATO-GSR 25 MODELS The following machines are powered by the GZ25N23 Strato

Section 3 Super Models Service Manual 3-4 3.1.3 Super Bigfoot Illustration

Service Manual Section 3 Super Models 3-5 3.1.4 Parts Listing – Super Bigfoot (Rev 02-04)Item Part No. Description Qty 1. 2046L Handleba

Section 3 Super Models Service Manual 3-6 3.1.5 G230RC Engine Illustration

Service Manual Section 3 Super Models 3-7 3.1.6 G230RC Parts Listing Item Part No. Description Qty 1. 4301 Cylinder 1 2. 4302 Gask

Section 3 Super Models Service Manual 3-8 3.1.7 Disassembly and Reassembly IMPORTANT: The Warranty card must be completely filled out and re

Service Manual Section 3 Super Models 3-9 Q. What is an FTG? What is a steel FTG? A. FTG is short for Fitting. The FTG is the piece that the

Section 3 Super Models Service Manual 3-10 3.1.9 G230RC Engine The G230RC engine is used on the Super X-Ped, Super Bigfoot and Super Go-Quad

Service Manual Section 3 Super Models 3-11 Over choking may cause starting difficulty due to a wet spark plug. In this case change the spark

Section 3 Super Models Service Manual 3-12 2. Specifications and Technical Data Items Unit Specifications Remarks Bore x Stroke mm 32x28

Service Manual Section 3 Super Models 3-13 4. Carburetor Items Standard Limit Measuring Device Remarks Metering Lever set (mm) 1.65 ±0.16 V

Section 1 Strato – GSR25 Models Service Manual 1-2 1.1 GSR 25 Parts Illustration

Section 3 Super Models Service Manual 3-14 Assembling Rotor Insert the gauge between the rotor magnet metal and the coil. Tighten screws wh

Service Manual Section 3 Super Models 3-15 3.1.9.7 Troubleshooting 1. Engine does not start Description Cause Countermeasure No spark in the

Section 3 Super Models Service Manual 3-16 3.1.9.8 Repair and Service items shipped with G230RC Engine The items shown in the following figur

Service Manual Section 4 G23LH Models 4-1 SECTION 4. G23LH MODELS 4.1 G23LH MODELS There are four scooters in the G23LH line, The X-Ped

Section 4 G23LH Models Service Manual 4-2 4.1.1 X-Ped Illustration

Service Manual Section 4 G23LH Models 4-3 4.1.2 Parts Listing – X-Ped (Rev 02-04) Item Part No. Description Qty 1. 1061 Reflective T-B

Section 4 G23LH Models Service Manual 4-4 4.1.3 Bigfoot Illustration

Service Manual Section 4 G23LH Models 4-5 4.1.4 Parts Listing – Bigfoot (Rev 02-04) Item Part No. Description Qty 1. 1061 Reflective T

Section 4 G23LH Models Service Manual 4-6 4.1.5 Sport Illustration

Service Manual Section 4 G23LH Models 4-7 4.1.6 Parts Listing – Sport (Rev 02-04)Item Part No. Description Qty 1. 1061 Reflective T-Ba

Service Manual Section 1 Strato – GSR25 Models 1-3 1.2 Parts Listing – GSR 25 (Revised November 3, 2005)Item Part No. Description Qty 1.

Section 4 G23LH Models Service Manual 4-8 4.1.7 Liquimatic Illustration

Service Manual Section 4 G23LH Models 4-9 4.1.8 Parts Listing – Liquimatic (Rev 02-04)Item Part No. Description Qty 1. 1061 Reflective

Section 4 G23LH Models Service Manual 4-10 December 15, 2001 4.1.9 G23LH Engine Illustration

Service Manual Section 4 G23LH Models December 15, 2001 4-11 4.1.10 G23LH Parts Listing Item Part No. Description Qty 1. 4001 Cylinder

Section 4 G23LH Models Service Manual 4-12 4.1.11 Liquimatic Hydraulic Torque Converter Installation Instructions 1. Lay the Go-Ped on its

Service Manual Section 4 G23LH Models 4-13 4.1.12 Disassembly and Reassembly IMPORTANT: The Warranty card must be completely filled out and

Section 4 G23LH Models Service Manual 4-14 Q. What is an FTG? What is a steel FTG? A. FTG is short for Fitting. The FTG is the piece that the

Service Manual Section 4 G23LH Models 4-15 4.1.14 G23LH Engine The G23LH engine is used on the X-Ped, Sport, Liquimatic Bigfoot models. 4.1.1

Section 4 G23LH Models Service Manual 4-16 4.1.14.2 Oil and Fuel mixing instructions NOTE: For proper engine operation and maximum reliabilit

Service Manual Section 4 G23LH Models 4-17 4.1.16 Bigfoot Flat Rate Remove and Replace Time Frame Change 1 ½ hr T-Handle with cables ¾ hr

Section 1 Strato – GSR25 Models Service Manual 1-4 1.3 GSR-Sport Parts Illustration Illustration unavailable, please check back.

Section 4 G23LH Models Service Manual 4-18 4.1.17 Liquimatic Flat Rate Remove and Replace Time Engine Rebuild 1-½ hr Engine Top End ½ hr

Service Manual Section 5 GSR40 Models 5-1 SECTION 5. GSR40 MODELS 5.1 GSR40 MODELS This section contains parts illustrations, parts lists

Section 5 GSR40 Models Service Manual 5-2 5.1.1 GSR40 Illustration

Service Manual Section 5 GSR40 Models 5-3 5.1.2 Parts Listing – GSR40 (Rev 02-04) Item Part No. Description Qty 1. 1061 Sticker; Refle

Section 5 GSR40 Models Service Manual 5-4 5.1.3 G43L-D Engine Illustration

Service Manual Section 5 GSR40 Models 5-5 5.1.4 G43L-D Engine Parts Listing Item Part No. Description Qty 1. 4701 Cylinder 1 2. 4004

Section 5 GSR40 Models Service Manual 5-6 5.1.5 Replacing Chain and Sprockets IMPORTANT: It is recommended to replace the sprockets and chai

Service Manual Section 5 GSR40 Models 5-7 With the chain removed, use a straight edge tool to visually check that the rear sprocket and drive

Section 5 GSR40 Models Service Manual 5-8 5.1.9 Disassembly and Reassembly IMPORTANT: The Warranty card must be completely filled out and re

Service Manual Section 5 GSR40 Models 5-9 5.1.11 G43L-D Engine The G43L-D engine is used on the GSR40. 5.1.11.1 Fuel Mix fuel (Leaded or Unl

Service Manual Section 1 Strato – GSR25 Models 1-5 1.4 Parts Listing – GSR-Sport (Rev 12-02)Item Part No. Description Qty 1. 1061 Re

Section 5 GSR40 Models Service Manual 5-10 5.1.11.3 Operation This engine is tuned at the factory to maximum power and speed and needs corre

Service Manual Section 5 GSR40 Models 5-11 5.1.11.5 Specifications and Technical Data Items Unit Specifications Remarks Overall Size (LxWxH)

Section 5 GSR40 Models Service Manual 5-12 5.1.11.7 Service Guide Removing Clutch Shoe 1. Remove the housing and plug cap 2. Remove the sp

Service Manual Section 5 GSR40 Models 5-13 Installing Piston 1. Make sure the arrow is pointed to the exhaust side. 2. Fit the circlip in t

Section 5 GSR40 Models Service Manual 5-14 5.1.11.8 Troubleshooting 1. Engine does not start Description Cause Countermeasure No spark in th

Service Manual Section 5 GSR40 Models 5-15 5.1.12 GSR40 & GSR40TSi Flat Rate Schedule Remove and Replace Time Frame Change 1 ½ hr T-Ha

Service Manual Section 6 - Super Go-Quad 30 6-1 SECTION 6 – SUPER GO-QUAD 30 This section contains parts illustrations, parts lists, as well

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Service Manual Section 6 – Super Go-Quad 30 Revised on 10/26/2005 6-4Item Part # Description Qty 3 7008 Nut, 1/2-20 Low Nylock 2 4 7009 Was

Section 1 Strato – GSR25 Models Service Manual 1-6 1.5 X25 Ped Illustration

Service Manual Section 6 – Super Go-Quad 30 Revised on 10/26/2005 6-5Item Part # Description Qty 3 7008 Nut, 1/2-20 Low Nylock 2 4 7009 Was

Service Manual Section 7 – Trail Ripper – GTR40 7-1SECTION 7: Trail Ripper –

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Service Manual Section 7 – Trail Ripper – GTR40 Revised on 11/3/2005 7-3Item Part # Description Qty4 1028 Front fork bearing kit, 2 bearing

Service Manual Section 7 – Trail Ripper – GTR40 Revised on 11/3/2005 7-475 GSR1004.1 Sprocket; 6 tooth (GSR's) 1 76 7008 1/2-20 Nylo